How To Drill Aluminum Sheet

Drill bit and taps used on aluminum will clog as they remove material from the area.

How to drill aluminum sheet.

At the lower right. Keeping the tools free of aluminum ensures a threaded hole able to hold a fastener. If you are using cast iron brass or easier to drill metals like aluminum brass or cast iron you would not require too much of lubrication. The punch is then.

Like twist bits hole saws chuck right into your drill and will cut through thin gauge sheet metals like aluminum and steel. Sheet metal drills a pdf test drill a hole. The right shows the finished hole. Drilling soft materials such as aluminium and copper can cause a whole range of challenges that can limit tool life minimize production and cost you money.

Place the die over the draw stud before inserting the stud through the pilot hole. Each tool will fail to cut the aluminum once clogged. To setup the punch first drill a pilot hole into a piece of sheet metal with a step drill bit. Importance of making a dimple.

Use the peck drilling retract cycle on drilling so that the lands of the drill bit clear on the retract cycle see note below. If you like the idea of having a set of step bits but you want something a bit stronger and more reliable then you will most likely want to get these from co z. The qualities that make aluminum lightweight create problems when you are creating a threaded hole in the material. Reduce the speed of drilling to reduce the temperature hence aluminum welding 3.

Co z 5pcs hss cobalt multiple hole 50 sizes step drill bit set with aluminum case. This could lead to drilling happening in the wrong place. Drill bits have the habit of wandering as you make the first drilling. To be used with sheet metal only.

Use a scrap of plywood as a backer for the hole saw s pilot bit and to protect your work surface.