How To Cut Sheet Metal To Patch Panels

For pre formed panels lay the panel down over the area it is intended to replace and draw the shape with the marker.

How to cut sheet metal to patch panels.

You can then cut. Once you have the rough patch cut out carefully trim it down with hand held snips. The remaining patch panel after the excess metal was removed. Has there been such an availability of body panels and parts.

The first thing to do is carefully cut away the rusted out area. With the two pieces cut to shape schrock was ready to begin pounding the contours around the wheel opening into the outer quarter panel. Cutting sheet metal hand held nibblers and tin snips work fine for smaller patches but electric shears will save time on larger patches. But the discs wear down quickly cut slowly and shrink in diameter as you use them.

Masking tape over the area to be replaced and cut it to the. Create a template of the area using cardboard skip this part if using area specific formed panels. A handheld cutting tool fitted with a metal cut off wheel will easily cut through sheet. This should be the result with the bad part of the panel removed.

I try to cut the patch panel a little bigger than the rusted area and then fit it on top of the rusted area. They should be identical in size and shape. Make sure not to cut through the underlying metal. Instead we recommend using a diamond blade that s rated to cut ferrous metal.

Draw around the tape to mark the panel for the cutoff wheel then peel the tape apply it to new metal and cut out. Jigsaws and metal cutting band saws are more work but can make most cuts in light to medium sheet metal. Schrock cuts the sheet metal with the power shears. Lay the removed section on a piece of fresh steel and trace the outline.

This method works well when butt welding fender flares. Cut the area using an angle grinder air tools work the best for this portion of cutting. Then cut using a wheel or air saw going thru both panels at the same time. Lay some tape over the damaged area and trim to the shape you need to remove.

How to create a sheet metal patch and seamlessly weld it in place.