How To Cut Acrylic Sheet With Router

Using your ruler as a guide run a plastic scoring blade along the cutting line trying to make one continuous line with gentle even pressure. Routers can be used to cut acrylic for both curved and straight cuts. It should break cleanly along the cut line.

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Pull the blade towards you along the line.

How to cut acrylic sheet with router.

Cutting acrylic with your industrial cnc router step 1. Insert the acrylic cutting bit into the router and lock it into place. Make sure the cutting attachment is cutting straight up and down and not at an angle. Use a straight edge to draw a straight line cut or trace any templates or patterns that you may have directly onto the sheet.

For best results use another tool like the earlier mentioned table saw to cut your acrylic roughly before getting a more exact finish with the router. Secure the sheet to the table with clamps. Begin cutting along the line you made when preparing the acrylic sheet. Make sure that the acrylic is held down securely.

Be sure to use a compressor to keep the sheet in position to avoid chipping and more time needed to polish the cut. Take the acrylic out of the clamps. When cutting acrylic you won t get the best result using wood cutting bits as cutting and chip removal. Score the line in the acrylic with a plastic scoring blade.

Follow the line in front of the tool instead of concentrating on the cutting edge itself this will help to stay in a straight line. Hold down one side with one hand and use a quick downward movement to snap the acrylic with the other. Draw the cut line onto the plexiglass with a marker. If it s not it can vibrate or flex ruining your cut.

Rotate the piece so that the cut line is on the edge of the work surface.