To cut the sheets of metal rathe.
How to cut 5 mm aluminium sheet.
Then bend the sheet back and forth a few times to snap it.
However for cutting sheets of stainless steel we d prefer one of the other methods listed.
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Clamp or hold a straightedge or square along the cutting marks and score a line with the tip of a sharp utility knife blade.
This weakens the aluminium and creates a fracture line.
The ideal tpi for cutting thick aluminum plate is 10 14.
Then grip the saw with both hands and push the blade through the metal to cut it.
You can use a metal file or deburring tool to file the edges down.
To cut aluminum use a wood cutting saw with carbide tipped blades.
Apply a lubricant like standard oil or saw wax to your blade then slow your cutting speed by reducing the diameter of the cutting blade.
And you can use the same technique anytime you need a straight cut on aluminum or other light gauge sheet metal even steel.
After you have finished cutting it is normal for the sides of your cut to have a nasty edge.
If the tooth pitch is too fine there s a high risk that the aluminum chips with clog the blade.
Place the fracture line over the edge of a table and bend the overhang slightly downwards.
With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet.
Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move.
Technically anything will eventually get through the plate but this is where you ll see the best performance.