Use a wood cutting saw with carbide tipped blades to cut most aluminum.
How to cut 1 4 inch aluminum sheet.
In response to a question about h.
5 pieces 1 4 x 1 aluminum 6061 t6511 solid flat bar 14 long new mill stock.
Select a fine toothed blade and don t cut aluminum with a wall thickness of more than 1 4 inch 0 64 cm.
Can also be used to cut acm aluminum composite material such as alucobond dibond etc phenolics and other hard plastics.
1 4 x 6 aluminum 6061 t6511 flat bar 12 long plate cut new mill stock 25 x6 15 69.
To cut straight lines use an electric saw.
Then grip the saw with both hands and push the blade through the metal to cut it.
Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip.
Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer.
Set up a sturdy stable workbench capable of supporting the size of sheet metal you intend to cut.
Free shipping on many items.
Typically a 4 foot by 8 foot sheet of plywood or similar material supported by two sawhorses.
For thin sheets of metal you can use tin snips to cut through it.